Measure production line efficiency and optimize operations without modifying controller programs!
Discover NeuroSYS’s Camera as a Sensor (CaaS) technology. Use advanced AI to transform cameras into powerful sensors.
Even technologically advanced manufacturing lines with various sensors create difficulties in everyday operation. This process typically requires modifying the machine's controller program, which only the original equipment manufacturer can usually perform.
Retooling machines complicate this issue, as they often need proper documentation or secure access to their PLC source code, making sensor integration nearly impossible.
That's why more and more production plants ask us for customized solutions. To meet these needs, we propose the Camera as a sensor system powered by Computer Vision technology.
This is a system providing critical data to measure efficiency, optimize operations, or monitor operator behavior. As a result, they simplify and improve monitoring of all aspects of the operation of production lines.
In a Camera-as-Sensor solution (CaaS), AI and Deep Learning-based algorithms analyze camera images in real-time.This reduces or eliminates the need to install physical sensors on such machine.
By using camera-as-sensor technology in manufacturing plants, companies can eliminate the time-consuming, risky and targeted machine re-tuning, reducing the number of personnel needed for visual inspection.
At NeuroSYS, we offer computer systems based on Cameras as Sensor solutions that are particularly effective in the manufacturing industry, solving safety and compliance issues and helping to increase production efficiency.
Our CaaS systems turn cameras into intelligent sensors, providing real-time monitoring, anomaly detection, and insight into machine performance. AI drive further improves overall equipment effectiveness (OEE), reducing downtime and maintaining regulatory compliance.
We conduct a customer needs analysis to determine implementation constraints in the target environment. Then, we design the solution and prepare mechanisms for image analysis.
Depending on the case, this may include using AI models trained on data collected at the client or classic image analysis methods. This stage can take several hours to several days.
Connecting and aligning the client’s internal systems with our solution, including the mechanical part, i.e. the installing any additional devices and cabling.
Testing and validating the integrated CaaS system functions correctly within the client’s environment ensures all components work together as intended, meeting performance standards,
Even after the solution has been implemented in a given form and functional scope, it can be expanded as business needs arise.
The Camera as a Sensor solution eliminates the need for costly machine modifications. Instead of extensive retooling, CaaS uses cameras, including smartphone cameras, to collect data and control the production process. Effect? You save time and resources while keeping machines operational.
CaaS is not just a solution for today but for the future. It’s a flexible system that allows you to change settings on an ongoing basis and expand with new functions only by modifying the software without interfering with the hardware. This adaptability ensures that your production line remains agile and responsive to evolving needs, enhancing efficiency and effectiveness without downtime.
Furthermore, in some cases, it is possible to use the existing infrastructure in the factory, e.g. machine vision cameras installed on machines or CCTV cameras installed on facilities.
In CaaS, the developer can modify, update, and expand the software remotely. Any necessary adjustments or enhancements can be implemented without on-site visits, reducing operational disruptions and speeding up response times. Moreover, it supports continuous optimization and innovation, keeping your production processes at the forefront of efficiency and technology.
Our solution requires minimal setup time, making it operational in any industrial environment. Its flexibility allows for easy customization based on current operational needs, reducing downtime and ensuring a quick monitoring and data collection start.
Are you still considering NeuroSYS as your technology partner?
With over 10 years of expertise in IT and AI services, we offer customized solutions to meet your specific needs. Reach out to discover the ideal system for your requirements. You can use our adaptable Camera as Sensor solutions in various industries and machines. Partner with us and enjoy:
